DIY PANEL DRYING RACK — DRAFT DESIGN. Not yet built or load-tested. Dimensions are inches unless noted. These are design dimensions, not machine-ready cutting instructions. Measure your stock and fit-test joints and printed points. The supplied plywood nest needs a 48 x 96 inch sheet. Contact points: 136 press-fit pegs, four per arm. No verified load rating is supplied.

# DIY Panel Drying Rack cut list (inches)

3/4 ply 0.703, through cuts to 0.763. Arms 46.0 long (two per 96 in row). Housings 0.375 deep, arm height + 0.02.

| Part | Stock | W x H | Note |
|---|---|---|---|
| HEAVY ARM 1 | 3/4 | 46.000 x 1.500 | 1.5 tall; centre sits in a 1.52 housing on the upright's outer face; glue + two #8 screws through the 1/8 pilots; peg points at 8 and 20 from centre |
| HEAVY ARM 2 | 3/4 | 46.000 x 1.500 | 1.5 tall; centre sits in a 1.52 housing on the upright's outer face; glue + two #8 screws through the 1/8 pilots; peg points at 8 and 20 from centre |
| HEAVY ARM 3 | 3/4 | 46.000 x 1.500 | 1.5 tall; centre sits in a 1.52 housing on the upright's outer face; glue + two #8 screws through the 1/8 pilots; peg points at 8 and 20 from centre |
| HEAVY ARM 4 | 3/4 | 46.000 x 1.500 | 1.5 tall; centre sits in a 1.52 housing on the upright's outer face; glue + two #8 screws through the 1/8 pilots; peg points at 8 and 20 from centre |
| ARM 1 | 3/4 | 46.000 x 1.000 | 1.0 tall; centre sits in a 1.02 housing on the upright's outer face; glue + two #8 screws through the 1/8 pilots; peg points at 8 and 20 from centre |
| ARM 2 | 3/4 | 46.000 x 1.000 | 1.0 tall; centre sits in a 1.02 housing on the upright's outer face; glue + two #8 screws through the 1/8 pilots; peg points at 8 and 20 from centre |
| ARM 3 | 3/4 | 46.000 x 1.000 | 1.0 tall; centre sits in a 1.02 housing on the upright's outer face; glue + two #8 screws through the 1/8 pilots; peg points at 8 and 20 from centre |
| ARM 4 | 3/4 | 46.000 x 1.000 | 1.0 tall; centre sits in a 1.02 housing on the upright's outer face; glue + two #8 screws through the 1/8 pilots; peg points at 8 and 20 from centre |
| ARM 5 | 3/4 | 46.000 x 1.000 | 1.0 tall; centre sits in a 1.02 housing on the upright's outer face; glue + two #8 screws through the 1/8 pilots; peg points at 8 and 20 from centre |
| ARM 6 | 3/4 | 46.000 x 1.000 | 1.0 tall; centre sits in a 1.02 housing on the upright's outer face; glue + two #8 screws through the 1/8 pilots; peg points at 8 and 20 from centre |
| ARM 7 | 3/4 | 46.000 x 1.000 | 1.0 tall; centre sits in a 1.02 housing on the upright's outer face; glue + two #8 screws through the 1/8 pilots; peg points at 8 and 20 from centre |
| ARM 8 | 3/4 | 46.000 x 1.000 | 1.0 tall; centre sits in a 1.02 housing on the upright's outer face; glue + two #8 screws through the 1/8 pilots; peg points at 8 and 20 from centre |
| ARM 9 | 3/4 | 46.000 x 1.000 | 1.0 tall; centre sits in a 1.02 housing on the upright's outer face; glue + two #8 screws through the 1/8 pilots; peg points at 8 and 20 from centre |
| ARM 10 | 3/4 | 46.000 x 1.000 | 1.0 tall; centre sits in a 1.02 housing on the upright's outer face; glue + two #8 screws through the 1/8 pilots; peg points at 8 and 20 from centre |
| ARM 11 | 3/4 | 46.000 x 1.000 | 1.0 tall; centre sits in a 1.02 housing on the upright's outer face; glue + two #8 screws through the 1/8 pilots; peg points at 8 and 20 from centre |
| ARM 12 | 3/4 | 46.000 x 1.000 | 1.0 tall; centre sits in a 1.02 housing on the upright's outer face; glue + two #8 screws through the 1/8 pilots; peg points at 8 and 20 from centre |
| ARM 13 | 3/4 | 46.000 x 1.000 | 1.0 tall; centre sits in a 1.02 housing on the upright's outer face; glue + two #8 screws through the 1/8 pilots; peg points at 8 and 20 from centre |
| ARM 14 | 3/4 | 46.000 x 1.000 | 1.0 tall; centre sits in a 1.02 housing on the upright's outer face; glue + two #8 screws through the 1/8 pilots; peg points at 8 and 20 from centre |
| ARM 15 | 3/4 | 46.000 x 1.000 | 1.0 tall; centre sits in a 1.02 housing on the upright's outer face; glue + two #8 screws through the 1/8 pilots; peg points at 8 and 20 from centre |
| ARM 16 | 3/4 | 46.000 x 1.000 | 1.0 tall; centre sits in a 1.02 housing on the upright's outer face; glue + two #8 screws through the 1/8 pilots; peg points at 8 and 20 from centre |
| ARM 17 | 3/4 | 46.000 x 1.000 | 1.0 tall; centre sits in a 1.02 housing on the upright's outer face; glue + two #8 screws through the 1/8 pilots; peg points at 8 and 20 from centre |
| ARM 18 | 3/4 | 46.000 x 1.000 | 1.0 tall; centre sits in a 1.02 housing on the upright's outer face; glue + two #8 screws through the 1/8 pilots; peg points at 8 and 20 from centre |
| ARM 19 | 3/4 | 46.000 x 1.000 | 1.0 tall; centre sits in a 1.02 housing on the upright's outer face; glue + two #8 screws through the 1/8 pilots; peg points at 8 and 20 from centre |
| ARM 20 | 3/4 | 46.000 x 1.000 | 1.0 tall; centre sits in a 1.02 housing on the upright's outer face; glue + two #8 screws through the 1/8 pilots; peg points at 8 and 20 from centre |
| ARM 21 | 3/4 | 46.000 x 1.000 | 1.0 tall; centre sits in a 1.02 housing on the upright's outer face; glue + two #8 screws through the 1/8 pilots; peg points at 8 and 20 from centre |
| ARM 22 | 3/4 | 46.000 x 1.000 | 1.0 tall; centre sits in a 1.02 housing on the upright's outer face; glue + two #8 screws through the 1/8 pilots; peg points at 8 and 20 from centre |
| ARM 23 | 3/4 | 46.000 x 1.000 | 1.0 tall; centre sits in a 1.02 housing on the upright's outer face; glue + two #8 screws through the 1/8 pilots; peg points at 8 and 20 from centre |
| ARM 24 | 3/4 | 46.000 x 1.000 | 1.0 tall; centre sits in a 1.02 housing on the upright's outer face; glue + two #8 screws through the 1/8 pilots; peg points at 8 and 20 from centre |
| ARM 25 | 3/4 | 46.000 x 1.000 | 1.0 tall; centre sits in a 1.02 housing on the upright's outer face; glue + two #8 screws through the 1/8 pilots; peg points at 8 and 20 from centre |
| ARM 26 | 3/4 | 46.000 x 1.000 | 1.0 tall; centre sits in a 1.02 housing on the upright's outer face; glue + two #8 screws through the 1/8 pilots; peg points at 8 and 20 from centre |
| ARM 27 | 3/4 | 46.000 x 1.000 | 1.0 tall; centre sits in a 1.02 housing on the upright's outer face; glue + two #8 screws through the 1/8 pilots; peg points at 8 and 20 from centre |
| ARM 28 | 3/4 | 46.000 x 1.000 | 1.0 tall; centre sits in a 1.02 housing on the upright's outer face; glue + two #8 screws through the 1/8 pilots; peg points at 8 and 20 from centre |
| ARM 29 | 3/4 | 46.000 x 1.000 | 1.0 tall; centre sits in a 1.02 housing on the upright's outer face; glue + two #8 screws through the 1/8 pilots; peg points at 8 and 20 from centre |
| ARM 30 | 3/4 | 46.000 x 1.000 | 1.0 tall; centre sits in a 1.02 housing on the upright's outer face; glue + two #8 screws through the 1/8 pilots; peg points at 8 and 20 from centre |
| GUSSET 1 | 3/4 | 7.000 x 7.000 | square corner into the upright/base corner; glue + screws |
| GUSSET 2 | 3/4 | 7.000 x 7.000 | square corner into the upright/base corner; glue + screws |
| GUSSET 3 | 3/4 | 7.000 x 7.000 | square corner into the upright/base corner; glue + screws |
| GUSSET 4 | 3/4 | 7.000 x 7.000 | square corner into the upright/base corner; glue + screws |
| UPRIGHT x 2 | 2x4 | 68 x 3.5 | CNC housings on one face; see table below |
| BASE RAIL, LONG x 2 | 2x4 | 50 | saw |
| BASE RAIL, CROSS x 4 | 2x4 | 23 | saw |
| STRETCHER x 3 | 2x4 | 10.5 | saw; between the uprights' inner faces |
| CONTACT POINT x 136 | printed | | peg presses into a drilled hole in the arm's top edge |

## Upright housings (from the bottom end, both uprights identical)

| Level | Arm | Housing from | to | Centre |
|---|---|---|---|---|
| 1 | 1.5 heavy | 7.240 | 8.760 | 8.000 |
| 2 | 1.5 heavy | 10.990 | 12.510 | 11.750 |
| 3 | 1.0 | 14.740 | 15.760 | 15.250 |
| 4 | 1.0 | 17.990 | 19.010 | 18.500 |
| 5 | 1.0 | 21.240 | 22.260 | 21.750 |
| 6 | 1.0 | 24.490 | 25.510 | 25.000 |
| 7 | 1.0 | 27.740 | 28.760 | 28.250 |
| 8 | 1.0 | 30.990 | 32.010 | 31.500 |
| 9 | 1.0 | 34.240 | 35.260 | 34.750 |
| 10 | 1.0 | 37.490 | 38.510 | 38.000 |
| 11 | 1.0 | 40.740 | 41.760 | 41.250 |
| 12 | 1.0 | 43.990 | 45.010 | 44.500 |
| 13 | 1.0 | 47.240 | 48.260 | 47.750 |
| 14 | 1.0 | 50.490 | 51.510 | 51.000 |
| 15 | 1.0 | 53.740 | 54.760 | 54.250 |
| 16 | 1.0 | 56.990 | 58.010 | 57.500 |
| 17 | 1.0 | 60.240 | 61.260 | 60.750 |

## Sheets

- `rack_ply34_sheet1_48x96`: 38 parts, uses 93.5 of 96.
- `rack_upright_2x4_68`: one upright per run, 17 housings; run twice.